Thorlabs Inc.
Visit the Benchtop Brushless DC Motor Controllers page for pricing and availability information

Benchtop Brushless DC Motor Controllers

  • One-, Two-, and Three-Channel Models Available
  • Supports 3-Phase, Brushless DC Servo Motors (5 A Peak Total Output) with Encoder Feedback
  • Direct Front Panel Control or Remote PC Operation

BBD301

1-Channel Controller

BBD303

3-Channel Controller

Kinesis® Software GUI

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OVERVIEW

BBD302 Rear
Click to Enlarge

BBD302 Front Panel
(Shown Connected to DDS220 Linear Stage and
DDR100 Rotation Stage)

BBD302 Rear
Click to Enlarge

BBD302 Rear Panel

Features

  • Supports Thorlabs' Range of 3-Phase, Brushless DC Servo Motor Products
  • Encoder Feedback for Closed-Loop Velocity and Position Control
  • Front Panel Display and Control to Complement Remote PC Operation
  • AUX I/O Port Exposes RS232 Communications and Digital Input and Output Signals
  • USB and Ethernet Connectivity
  • Supported by the Kinesis Software Control Suite
  • New Features Supported by Kinesis:
    • Synchronized Moves
    • PID Settings
  • Seamless Integration with All Kinesis Family Controllers
  • Compact Controller Footprints (See the Specs Tab for Details)

The BBD300 Series of Brushless DC Motor Controllers are ideal for motion control applications demanding operation at high speeds (hundreds of mm/s) and with high encoder resolution (<100 nm). These controllers offer one, two, or three channels of high-precision motion control for a wide range of applications, particularly microscopy sample manipulation if paired with our MLS203 Series of Dual-Axis Scanning Stages or general motion applications using our 150 mm220 mm, 300 mm, or 600 mm translation stages or our direct drive rotation stage. For 19" rack applications or integration into our MMR601 Rack System Enclosure, please see our RBD201 controller or our MBD602 Controller Module, respectively.

Part of our Kinesis family of products, these controllers offer Thorlabs' standard control and programming interface, allowing for easy integration into automated motion control applications. As one of the newest members of the Kinesis family of controllers, these units are backed up by the fully featured Kinesis suite of PC software tools for immediate and easy out-of-the-box configuration and usage. These units are capable of being reprogrammed in-field, allowing the option of upgrading the units with future firmware releases as soon as new programming interfaces (such as microscopy standard command sets) are added.

USB connectivity provides easy plug-and-play PC operation. Multiple units can be connected to a single PC via standard USB hub technology for multi-axis motion control applications. Coupling this with the user friendly Kinesis software allows the user to get reasonably complex move sequences up and running in a short space of time. For example, all relevant operating parameters are set automatically for Thorlabs stage and actuator products. Advanced custom motion control applications and sequences are also possible using the extensive programming environment described in more detail on the Kinesis Software tab. These controls can be incorporated into a wide range of software development environments including LabVIEW, C++, and MATLAB.

Cabling
Cables for connecting actuators or stages to the controller are shipped with the actuators or stages, not the controller. If you need help identifying the appropriate replacement cable, please contact Tech Support.

Joystick Controller
Click to Enlarge

MJC2 Joystick for X-Y Axis Control

Comparison to BBD200 Series Controllers
Our BBD300 series controllers represent a significant upgrade in capabilities compared to our previous-generation BBD200 series controllers. The new front panel enables direct control of attached stages via manual controls and LCD output of key parameters including velocity and position, regardless of whether the unit is connected to a PC. Also, synchronized moves can now be configured in multi-channel versions, enabling advanced contouring movements. Lastly, the user can now control the PID motor settings, allowing adjustments to account for different load inertias and optimization of movement.

Not For Use with Brushed DC Motors
This controller is designed for use with high-power, brushless DC servo motors. For control of the Thorlabs brushed DC servo motor devices, please see the KDC101 DC Servo Motor Driver K-Cube.

Optional Joysticks
The MJC2 and MJC3 joysticks have been designed for microscope users, to provide intuitive, tactile, manual positioning of the stage. The joysticks feature a two-axis joystick knob for XY control or a three-axis joystick knob for XYZ control, respectively. In most applications, the default parameter settings saved within the controller allow the joystick to be used out-of-the-box, with no need for further setup, thereby negating the requirement to be connected to a host PC, and allowing true remote operation.


Hide Specs

SPECS

Item # BBD301 BBD302 BBD303
Number of Channels 1 2 3
Drive Connector 8 Pin DIN, Round, Female
Feedback Connector 15-Pin D-Type, Female
Brushless Continuous Output 2.5 A per Channel, 5 A Max All-Channel Total Output
Brushless Peak Output 4.0 A per Channel, 5 A Max All-Channel Total Output
PWM Frequency 40 kHz
Operating Modes Position and Velocity
Control Algorithm 16-Bit Digital PID Servo Loop with Velocity and
Acceleration Feedforward
Velocity Profile Trapezoidal/S-Curve
Position Count 32 Bit
Position Feedback Incremental Encoder
Encoder Bandwidth 2.5 MHz (10 M Counts/sec)
Encoder Supply 5 V
AUX Control Connector 37-Pin D-Type Female (User Digital IO, 5 V O/P)
Front Panel Display 4.3" Full-Color LCD, 480 x 272 Pixels
Input Power
Requirements
250 VA
Voltage: 100 to 240 VAC
Frequency: 47 to 63 Hz
Fuse: 3.15 A
Dimensions (W x D x H) 199.8 mm x 229.1 mm x 108.8 mm
(7.87" x 9.02" x 4.28")
250.0 mm x 279.1 mm x 108.8 mm
(9.84" x 10.99" x 4.28")
350.0 mm x 279.1 mm x 108.8 mm
(13.78" x 10.99" x 4.28")
Mass (Weight) 1.20 kg (2.65 lbs) 1.70 kg (3.75 lbs) 2.20 kg (4.85 lbs)

Hide Front Panel

FRONT PANEL

Front Panel Features

Our BBD300 series controllers can be used to drive attached stages directly via the front panel controls and display, without the specific need of a computer connection and its peripheral software; only a mains power connection is needed, together with electrical connections to each stage. Below is a quick overview of functionality for the BBD301 single-channel controller.

Stage Control Screen (Stationary Stage) Stage Control Screen (Stage in Motion)

PM100D Numeric Display

After start-up and selecting the required channel (for multi-channel controllers), the display provides information on the stage connected to the channel, stage parameters, and status information. The stage can be enabled and homed simply by using the two touch buttons to the left of the screen.

PM100D Numeric Display

During any stage movement (in this case, while homing), the stage can be stopped by pressing the STOP button that becomes highlighted when the stage is in motion. This is useful if there are any unforeseen impediments to motion or the wrong run sequence is initiated.
Motor Parameters Editing Motor Parameters

PM100D Trend Graph Display

Stage travel parameters can be seen at a glance and changed (see next screen).

PM100D Needle Display

Changing any of the set parameters is simple and intuitive, as seen here for stage velocity.
Position Setpoints General Settings

PM100D Pulsed Numeric Display

Under the Teach menu, several position setpoints can be programmed using the knob and touch buttons. Once the stage position has been reached, press and hold the position touch button to record the position to firmware. The stage can then be sent directly to these positions by pressing the touch button next to the position required.

PM100D Pulsed Statistics Display

Screen brightness and knob sensitivity can also be changed. This screen also displays the firmware version, IP address, and controller serial number.

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PIN DIAGRAMS

MOTOR DRIVE

Female DIN Connector

BBD MOTOR DRIVE

Pin Description Pin Description
1 Motor Phase B 5 Stage ID
2 GND 6 Enable
3a Unused (Motor Phase D) 7 Motor Phase C
4 Motor Phase A 8a +5 V
  • The signals present on Pins 3 and 8 are not used by brushless controllers.

FEEDBACK

Female D-Type Connector

BBD FEEDBACK

Pin Description Pin Description
1 Not Connected 9 GND
2 GND 10 Limit Switch +
3 Not Connected 11 Limit Switch -
4 Index - 12 Index +
5 QB - 13 QB +
6 QA - 14 QA +
7a 5 V 15 Not Connected
8a 5 V
  • Pins 7 and 8 are short circuited internally.

HANDSET

Female Mini DIN Connector

Handset Connector

Pin Description Pin Description
1 RX
(Controller Input)
4 Supply Voltage
for Handset 5 V
2 Ground 5 TX (Controller Output)
3 Ground 6 Ground

AUX I/O

Female D-Type Connector

37-Pin DIN Male

Pin Description Pin Description Pin Description Pin Description
1 RS232 TX 11 User Digital O/P 11+ 21 +5 V 31 User Digital O/P 4+
2 RS232 RX 12 User Digital O/P 10- 22 User Digital I/P 3 32 User Digital O/P 4-
3 Ground 13 User Digital O/P 10+ 23 User Digital I/P 2 33 User Digital O/P 5+
4 Differential I/P 2+ 14 User Digital O/P 9- 24 User Digital I/P 1 34 User Digital O/P 5-
5 Differential I/P 2- 15 User Digital O/P 9+ 25 User Digital I/P 0 35 User Digital O/P 6+
6 Differential I/P 1- 16 User Digital O/P 8- 26 User Digital O/P 0 36 User Digital O/P 6-
7 Differential I/P 1+ 17 User Digital O/P 8+ 27 User Digital O/P 1 37 Ground
8 User Digital O/P 12- 18 User Digital O/P 7- 28 User Digital O/P 2 - -
9 User Digital O/P 12+ 19 User Digital O/P 7+ 29 User Digital O/P 3
10 User Digital O/P 11- 20 +5 V 30 Ground

USB

Type B USB Female

USB Connector

I/O

Female BNC Connector

I/O Connector

5 V TTL


Hide Kinesis Software

KINESIS SOFTWARE

Software

Kinesis Version 1.14.50

The Kinesis Software Package, which includes a GUI for control of Thorlabs' Kinesis system controllers.

Also Available:

  • Communications Protocol
Software Download
Kinesis Software
Kinesis GUI Screen

Thorlabs offers the Kinesis® software package to drive our wide range of motion controllers. The software can be used to control devices in the Kinesis family, which covers a wide variety of motion controllers ranging from small, low-powered, single-channel drivers (such as the K-Cubes™) to high-power, multi-channel benchtop units and modular 19" rack nanopositioning systems (the MMR60x Rack System).

The Kinesis Software features .NET controls which can be used by 3rd party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications. Low-level DLL libraries are included for applications not expected to use the .NET framework and APIs are included with each install. A Central Sequence Manager supports integration and synchronization of all Thorlabs motion control hardware.

By providing this common software platform, Thorlabs has ensured that users can mix and match any of our motion control devices in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from single-axis to multi-axis systems and control all from a single, PC-based unified software interface.

The software package allows two methods of usage: graphical user interface (GUI) utilities for direct interaction with and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice. 

Legacy Software
Select products are still capable of running the legacy APT™ software package. Information on software compatibility can be found in the product documentation (Docs Icon), and additional details about the APT software can be found here.


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KINESIS TUTORIALS

Thorlabs' Kinesis® software features new .NET controls which can be used by third-party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications.

C#
This programming language is designed to allow multiple programming paradigms, or languages, to be used, thus allowing for complex problems to be solved in an easy or efficient manner. It encompasses typing, imperative, declarative, functional, generic, object-oriented, and component-oriented programming. By providing functionality with this common software platform, Thorlabs has ensured that users can easily mix and match any of the Kinesis controllers in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from the low-powered, single-axis to the high-powered, multi-axis systems and control all from a single, PC-based unified software interface.

The Kinesis System Software allows two methods of usage: graphical user interface (GUI) utilities for direct interaction and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice.

For a collection of example projects that can be compiled and run to demonstrate the different ways in which developers can build on the Kinesis motion control libraries, click on the links below. Please note that a separate integrated development environment (IDE) (e.g., Microsoft Visual Studio) will be required to execute the Quick Start examples. The C# example projects can be executed using the included .NET controls in the Kinesis software package (see the Kinesis Software tab for details).

C Sharp Icon Click Here for the Kinesis with C# Quick Start Guide
Click Here for C# Example Projects
Click Here for Quick Start Device Control Examples
C Sharp Icon

LabVIEW
LabVIEW can be used to communicate with any Kinesis- or APT-based controller via .NET controls. In LabVIEW, you build a user interface, known as a front panel, with a set of tools and objects and then add code using graphical representations of functions to control the front panel objects. The LabVIEW tutorial, provided below, provides some information on using the .NET controls to create control GUIs for Kinesis- and APT-driven devices within LabVIEW. It includes an overview with basic information about using controllers in LabVIEW and explains the setup procedure that needs to be completed before using a LabVIEW GUI to operate a device.

Labview Icon Click Here to View the LabVIEW Guide
Click Here to View the Kinesis with LabVIEW Overview Page
Labview Icon

Hide Benchtop Brushless DC Servo Controllers

Benchtop Brushless DC Servo Controllers

  • Controllers for 1-, 2-, or 3-Channel 3-Phase, Brushless DC Servo Motor Products
  • Ideal for High Speed, High Precision Motion Control Applications
  • Front Panel Display and Control
  • USB, Ethernet, and AUX I/O Ports for Communication and Plug-and-Play PC Operation
  • Supported by the Kinesis Software Control Suite
  • Compact Controller Footprints

The BBD300 Series of Brushless DC Servo Motor Controllers are ideal for motion control applications demanding operation at high speeds (hundreds of mm/s) and high encoder resolution (<100 nm). Incorporating the latest digital and analog techniques as well as high-bandwidth, high-power servo control circuitry, each BBD series controller is designed to drive brushless DC servo motor products with continuous output currents of up to 2.5 A (Item # BBD301) or 5 A (Item #s BBD302 and BBD303). With a user-configurable S-curve acceleration/deceleration profile that enables fast, smooth positioning without vibration or shock, these controllers are particularly useful for microscopy sample manipulation when paired with our MLS203 Series of Dual-Axis Scanning Stages or general motion applications using our 150 mm220 mm, 300 mm, or 600 mm translation stages or our direct drive rotation stage.

These DC servo controllers are supported by Thorlabs' Kinesis® control and programming interface, enabling easy integration into automated motion control applications. For greater flexibility, both a USB and RS232 computer interface is provided, and automated PC control of the stage is supported with the supplied software development kit (SDK). The fully documented SDK supports all major development languages running on Windows and comes in the form of a conventional dynamic link library (DLL).

USB connectivity provides easy plug-and-play PC operation. Multiple units can be connected to a single PC via standard USB hub technology for multi-axis motion control applications. Combining this feature with our user-friendly software allows the user to program and carry out complex move sequences in a short space of time.


Part Number
Description
Price
Availability
BBD301
Customer Inspired! 1-Channel Benchtop 3-Phase Brushless DC Servo Controller
$2,415.43
Lead Time
BBD302
Customer Inspired! 2-Channel Benchtop 3-Phase Brushless DC Servo Controller
$3,647.25
3 Weeks
BBD303
Customer Inspired! 3-Channel Benchtop 3-Phase Brushless DC Servo Controller
$4,633.21
3-5 Days

Hide 2-Axis and 3-Axis Joysticks

2-Axis and 3-Axis Joysticks

  • High-Reliability Joysticks Utilizing USB HID Protocol
  • 2-Axis or 3-Axis Control Via a Joystick Knob
  • Two Different Modes for Fast or High Precision Moves
  • Speed Dial for Sensitivity Adjustment
  • Allows Remote Manual Control
  • Can be Reprogrammed using a PC
  • Ergonomic Design

The MJC2 and MJC3 Joysticks have been designed for microscope users and provide intuitive, tactile, manual positioning of a stage. The joysticks feature a two-axis joystick knob for XY control or a three-axis joystick knob for XYZ control, respectively. Both joystick knobs can be moved left or right and up or down, with the MJC3 joystick knob also twisting clockwise or counterclockwise for third axis control. A push button to switch between fast or high-precision movement and a speed dial to fine tune speed control are also integrated into the joysticks. In most applications, the default parameter settings saved within the controller allow the joystick to be used out-of-the-box with no need for further setup. This operation mode eliminates the need for connection to a host PC and allows for true remote operation. Parameter settings can also be reprogrammed and saved to a paired controller using a PC, allowing the controller to be disconnected from the computer and remote operation continued.

The MJC2 and MJC3 Joysticks are compatible with our Benchtop Brushless DC Servo Controllers, Rack-Mounted Brushless DC Servo Controller, Modular 2-Channel Brushless DC Servo Controller Rack System Module, and Stepper Motor Controllers. The joysticks have both a Mini-DIN and a USB Type-C port and are each shipped complete with two cables, a 6-pin Mini-DIN plug to plug cable and a USB 3.1 Type-A to Type-C cable, for use with these controllers as well as setups utilizing the USB HID class. For more information about configuring and setting up the joystick over USB HID, please see the manual by clicking on the red Docs icon (Docs Icon) below.


Part Number
Description
Price
Availability
MJC2
2-Axis USB HID Joystick
$561.00
3-5 Days
MJC3
3-Axis USB HID Joystick
$596.70
3-5 Days